After carving my little block for the Baren cairn project I was so
impressed with the Cherry faced plywood that Maria provided that I
made some enquiries to try buy my own. This plywood had a lovely
tough cherry veneer to hold the carved lines and a soft core to make
waste removal a breeze. Maria provided this link to Rockler who
supplied the sheets:
http://www.rockler.com/product.cfm?page=847&cookietest=1
I couldn't persuade Rockler to ship the sheets from the US to
Australia and for the same reason I decided not to try and import the
commonly used Shina plywood from Japan, instead, I had my own sheets
veneered locally. There are businesses who do nothing else than put
custom veneer onto 'core boards', either composite timbers or
plywood. You need only specify the type of timber veneer you want and
the type of board you want in the middle. You can also select veneer
cut from the log in a couple of styles and the elect the width and
the thickness of the strips - thicker and wider strips will be more
expensive. I had my veneer 'crown cut', which is the grain pattern
seen in most planks, and the standard thickness to save money.
The bulk of my boards are faced with American Cherry, but also some
with Western Red Cedar, some with Pinus radiata and some with
Tasmanian Oak - for different grain properties. When having plywood
veneered it is necessary to have a balancing veneer on the reverse
side of the board to prevent warping of the board, so you can pick
two different timbers, one for each side of the board.
There are hundreds of different types of plywood, finding a suitable
core board is much more difficult than finding veneer. The core board
should of course be easy to carve, if you explain your needs you may
be able to test the board with a blade in the warehouse. Regarding
the 'glueline' in plywood, which you can see on the edge of the
board, there are a range of glue technologies and most of the modern
glues are surprisingly soft - a little sticky to carve through, but
not tool blunting. There is no way of knowing how soft the glue will
be unless you try cutting through it, but as a rule of thumb the
lighter the visible glue line, and the less layers, the better it
will be for carving. The core board I use is made from Pycnathis
angolensis, a fairly rough board manufactured in South Africa, but
almost as light as balsa wood and very easy to carve. I have use core
boards of 12mm and 16 mm thickness. The structural properties of the
core board are very important, it needs to be light, but also free of
voids and it should be composed of thick layers. This type of plywood
tends to be cheap so it is not always ultra-flat which can be a
problem for the veneer process. I had my boards cut down the middle
of the sheet to improve the adhesion of the veneer in the press.
The cost of having the boards manufactured is cheaper than buying
plank cherry, but also has the advantages of coming in a large size
suitable for making large prints and is lighter to store. But, the
main advantage is that the plywood is much easier to carve - given
that most of the physical work in carving is removing the waste
timber. In printing, the plywood is almost as good as plank timber.
If you print extremely wet for goma zuri, the veneer will eventually
swell and corrugate, conforming to the fine lines of glue that hold
the veneer down. But, in normal printing with paste there is no
buckling of the surface. I have made many prints using these boards
and have never had the veneer come loose or had any other problems.
The boards do not warp or come apart even when damp for days. People
who like to seal their boards and/or use oily ink should have no
problems at all.